Plenty Tank
Cleaning
Report
|
Top Sample |
|
Water |
|
14.4% |
|
597 Bbls. |
|
|
|
Sediment |
|
35.6% |
|
1475 Bbls. |
|
|
|
Oil |
|
_50% |
|
2072 Bbls. |
|
|
|
Total |
|
100% |
|
4144 Bbls. |
Middle and Bottom Sample |
|
Water |
|
57% |
|
3520 Bbls. |
|
|
|
Sediment |
|
26% |
|
1606 Bbls. |
|
|
|
Oil |
|
_17% |
|
1050 Bbls. |
|
|
|
Total |
|
100% |
|
6176 Bbls. |
Total sludge Analysis |
|
Water |
|
40% |
|
4117 Bbls. |
|
|
|
Sediment |
|
30% |
|
3081 Bbls. |
|
|
|
Oil |
|
_30% |
|
3122 Bbls. |
|
|
|
Total |
|
100% |
|
10320 Bbls. |
Comments:
1) Water: There seems no doubt that tank No. 1141 contained approximately 4000 Bbls. of water. The laboratory analysis indicated 4117 Bbls. and the test team calculated at least 3600 Bbls. of water was drained from the tank.
2) Sediment: The laboratory analysis indicated 3081 Bbls. compared with the final tank condition of 2907 Bbls.
i.e. Average of 3" of sediment on tank bottom
1407 Bbls.
Plus B.S. & W. in suspension 0.5% Vol.
1500 Bbls.
NOTE: The laboratory analysis of the
Total:
2907 Bbls.
final samples showed that there was no
water and, therefore, must be all sediment.
The sediment found in the sludge samples which was heavier than water remains a mystery. The laboratory were unable to identify it, except to say that it was not sand or a hydrocarbon.
During the mixer test many samples were analyzed for B.S. & W. content and this sediment was never mentioned again.
Therefore, for the purposes of this test it was treated just as sediment.
Also, the volume concerned (437 Bbls.) is small enough to be considered insignificant.
3) Oil: The laboratory analysis indicated 3122 Bbls. compared with 3296 Bbls. calculated
i.e. Total Sludge |
|
10320 Bbls. |
Water |
|
4117 Bbls. |
Sediment |
|
2907 Bbls. |
Leaves Oil |
|
3296 Bbls. |
SUMMARY
FROM LABORATORY |
|
CALCULATED FROM DEPTH |
ANALYSIS |
|
MEASUREMENTS OF SLUDGE AND |
|
|
TANK HEIGHT |
|
|
COMPARISONS BEFORE |
|
|
AND AFTER WATER DRAINING. |
4117 BBLS. |
|
40% WATER |
|
37% |
|
3600 BBLS. |
3081 BBLS. |
|
30% SEDIMENT |
|
30% |
|
2907 BBLS. |
3122 BBLS. |
|
30% OIL |
|
33% |
|
3296 BBLS. |
10,320 BBLS. |
|
100% |
TOTALS: |
100% |
|
|
These figures are remarkable in that they are so close, and therefore, can only be regarded as factual.
EQUIPMENT USED
Two Plenty swivel angle heavy duty side entry mixers model No. 31P-SVM-37
complete with Heemaf 37 K.W. type UK 225MGQ-4 electric motor suitable for
460 volts 3 phase 60 Hertz.
Mixer Serial No. 62596/M41/1-2
Motor Serial No. 77.126452/01-02

MIXER INSTALLATION
The mixers were removed from the packing crate and lifted in a horizontal position by a mobile crane to the tank manway.

Still in a horizontal position the mixer was then swung round towards the tank wall and one blade of the propeller introduced into the manway.
The mixer was then gently swung back towards the center and at the same time the propeller was rotated.

With the propeller now in, the mixer and tank manways were lined up and bolted together.
Both mixers were in the tank and bolted up ready for the tank to be filled within 1½ to 2 hours.

Electric connections were then made the following day.

TEST PROCEDURE
Originally Tank No. 1141 was in BERRI service, but it was found when the tank was ready for filling that all Berri production was being shipped through Terminal North.
In view of this it was requested and agreed that Tank 1141 change service to Arabian Light.
The tank was duly filled with Arabian Light to a height of 44 feet 7 inches (300,00 Bbls.). After a period of 10 hours setting time the first samples were taken.
As the tank was not filled completely, the top sample point on the tank was above the roof and, therefore, it was not possible to take a top sample.
However, samples were taken from the bottom and middle sample lines, each time ensuring the lines were flushed before taking the actual samples.

SAMPLE ANALYSIS
Sample |
|
API Gravity |
|
B.S. & W. % Vol. |
|
Salt PTB |
Middle |
|
33.9° |
|
0.2 |
|
4 |
bottom |
|
34.0° |
|
0.2 |
|
4 |
As this analysis showed the oil to be only just within shipping specifications ( Maximum 0.2% Vol. B.S. & W. Maximum 10 PTB Salt ) it was decided to start one mixer only.
Taking into account the high water content indicated by the sludge analysis, the mixer nearest the tank outlet and drain valve was used at 30° to the right to direct the flow past the outlet and drain valve with a cleaning this area of the tank first.
This would allow any ' free' water to be drained off.
Send mail to plentymixers@spx.com with
questions or comments about Plenty Mixers.
